
If you are looking for a door repair, this project gives you helpfull ideas. Let's start with original situation. The door was smaller than the opening and unevenly positioned. It is made of metal and IPE wood, making it very heavy. Due to its weight, the hinges bent. The lock rusted, causing it to work poorly. Additionally, there were several more defects.
The door had been repaired multiple times, but whether due to budget limitations or the craftsman’s lack of skill, it would work properly for a while but never for long.
The photos show that the door’s tilt and size do not match the fence opening. It’s possible the cement fence has settled.
The aluminum frame attached to the post is not strong enough to support the massive door long-term. Likewise, the hinges are insufficient for such a heavy door.
The latch hole was created as a kind of installation using various parts—unusual, aesthetically pleasing to some, but ineffective.
The aluminum frame after removing ineffective parts.
The lock itself does not match the door’s design or dimensions, leaving it exposed to water.
To solve the issue, an IPE wood post was used to secure the door to the cement fence. IPE is the hardest and heaviest wood in the world—difficult to work with but extremely durable. Based on the necessary adjustments, a 4x4-inch, 8-foot-tall post was purchased. After precise measurements, part of the post was cut at an angle. Eight large bolts were used to fasten the post to the concrete. The thin aluminum frame is no longer used for the door.
Based on the necessary adjustments, a 4x4-inch, 8-foot-tall IPE wood post was purchased.
Reinforced hinges: Three strengthened heavy-duty hinges with reinforced screws replaced the original three.
At the client’s request, the wooden post was textured and painted to match the rest of the fence.
A new square-shaped lock was purchased, and the hole was adjusted to fit it snugly. Silicone and special lubricant were applied. Thin wood pieces were used to cover holes on both sides.
The aluminum latch frame was retained, but excess parts were removed and unnecessary holes sealed. A doorstop was installed to prevent the door from swinging open in strong winds, which could damage the hinges.
After calculating the necessary corrections, the gaps between the door and the frame are within perfect limits.
Despite its weight, the door now opens and closes smoothly, requiring no extra force.
In strong winds, the door stays closed, preventing hinge damage.
The door’s appearance now matches the overall look of the house.
“Get a Free Quote Today! Let me take the hassle out of door installation and repair for you! Whether it’s a pre-cut or uncut door, interior or fence door, I’ll ensure that your door is installed securely and correctly. Call me now or request a quote online!”
Handy11